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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. It is considered good Risk Based Process Safety practice to periodically review operating procedures, and this review must be done by the person who wrote the procedure.
True or False?

A) True
B) False

2. Which of the following would be most effective as a leading metric for a Management of Change program?

A) Number of metrics for which data are collected
B) Percentage of procedures revalidated per schedule/plan/period
C) Number (or percent) of overdue inspection, testing, and preventative maintenance tasks
D) Percentage of work orders/requests which were misclassified as replacement-in-kind

3. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Asset Integrity and Reliability
B) Incident Investigation
C) Training and Performance Assurance
D) Conduct of Operations
E) Workforce Involvement

4. A company has done a statistical/metric study on root causes of incidents over the last dozen years. It shows a steady, marked increase in the number of incidents with root cause being insufficient operator knowledge of the process. Which two of the following statements are most reasonable?

A) Better writing of operating procedures will compensate for insufficient process knowledge by the operators
B) The incident investigation element is clearly deficient
C) Facility audits are not detecting the issue
D) The company's process safety competency could be deteriorating
E) The company's training program might need improvement

5. A facility is selecting an inerting procedure for one of its large reactors. Which inerting method would be expected to require the greatest nitrogen consumption?

A) Pressure purging
B) Vacuum/pressure purging
C) Sweep through purging
D) Siphon purging
E) Vacuum purging

Solutions: